Be sure to pilot drill and countersink these screws.
#BOX SHOT 3D BOX SET INSTALL#
Once you're satisfied with square, install several screws in the fence to lock it into position. Note: As you make adjustments, it's important to not drive the screw in the existing hole as this will simply pull the fence into its original location.
If the fence is not set perfectly, remove one screw, make the adjustment, and install a screw in a new location near that corner. Make one pass with sled to establish the kerf.
Next, install the sled in the opposite miter slot on the saw and raise the blade to just above the sled's base. Be sure to leave this fence long on the off-cut side to support the pieces being cut and reducing tear-out. Attach the fence as accurately as possible using only one screw on each end and no glue. The front fence (outfeed side of the table saw) can simply be cut to the same width as the base, glued, and screwed on flush with the front edge of the base.įor the back fence, it's critical that this fence be as square as possible to the blade. Locate this track around the mid-point (3 3/4" Up). The last item that will also need a dado is one of the 7 1/2" x 14" pieces cut in a previous step for the spline jig. This is very important when cutting perfectly fitting miters. Being able to set up stop blocks greatly increases the accuracy and repeatability of cuts performed on this sled. With the dado stack installed in the saw and set to the proper height to accept the T-Track, cut dados in the following locations measured from the right side of the sled.Īdditionally, while you have this set up in the saw, cut a rabbet in the top of one of the fences to install T-Track for use with a flip stop. Note: You may need to have slightly different T-Track locations depending on your saw. It's important to ensure that none of these T-Tracks are placed in line with the saw blade. Since work holding is a major function of this sled, there are several pieces of T-Track to add to this sled.
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